Process Barron has earned the reputation as “America’s Emergency Fan Repair Company”, offering on-site fan removal, repair and installation in as quickly as three days. Our field crews provide mobile welding and machining services to support facility equipment repair and fabrication as required. We make sure that our clients know that whether we manufacture, upgrade or repair equipment for them, we are capable of providing service on that equipment for the rest of its operable life. From emergency fan repair to installation, to planned maintenance or replacement, we keep our clients operating on schedule. Process Equipment is dedicated to a total service concept for our clients.
Contact Process Barron today to speak with our sales department and learn more about our fan system repair and efficiency upgrade capabilities.
Centrifugal Fan Repair
Our vast array of fan testing and repair includes impeller repair or duplicate construction, wheel and compressor repair or replacement, fan blade reinforcement, dynamic fan balancing for any size impeller, and frequency testing. If compressor impeller repair is not possible, Process Barron can replace it with an exact geometrical new one – even with exotic alloys. When our team arrives, you can be guaranteed that you have the best technicians, working around the clock if necessary to meet your schedule. Our experienced personnel can return your rotating equipment (forced draft fans, induced draft fans, primary air fans) to proper operating condition, if not better. We service mechanical draft fans, housings, and related equipment including compressors, motors, hubs, shafts, bearings, controllers, and more. Some of our featured services include:
- Spare Impellers & Components
- Damper Repair/Replacement
- Shaft Replacement
- Housing Repair & Replacement
- Complete Rotor Repair/Rebuild
- Motor Repair & Replacement
- Blade & Scroll Liners
Process Barron offers hassle-free installation (labor and supervision) and a full one (1) year manufacturers warranty on new and repaired impellers.
Save time and money with Process Barron, and realize 30 – 50% cost savings compared to new OEM impeller pricing! Our engineers, working closely with AWS certified craftsmen have created a full penetration weld process that dramatically reduces the cost and time for fabricated impellers. Using radiography and non-destructive (NDT) exams, Process Barron can guarantee our impeller will provide superior service for years to come. Process Baron understands the down time due to fan failure means lost production revenue. So, repair/rebuilding jobs are moved quickly through the plant. This is why Process Baron maintains a dedicated team of repair/replacement specialists on hand in order to meet critical lead times.
Learn more about our extensive engineering and fabrication experience with:
Airfoil Fans
Forward Curved Fans
Backward Curved Fans
Backward Inclined Flat Fans
Radial Blade Fans
Radial Tip Fans
Fan Efficiency Upgrades & Fan “Right Sizing”
Upgrading to the "right sized" fan or a more efficient, modern design can increase your plant's operating efficiency. Through system inspection and testing, we evaluate temperature, abrasion, corrosion, stresses and harmonics to come up with the most efficient, economical and productive design for each piece of equipment to reduce power requirements and increase capacity and cost savings. Process Barron offers:
- Fan Efficiency and Energy Evaluations
- Total Draft System Performance Evaluations
- Reductions in Carbon Footprint
- Fan Testing and Upgrades Using the Latest in Flow Measuring and Power Monitoring Techniques
- State of the Art...CFU (Computational Fluid Dynamics)
- Flow Modeling of Your Draft System
- Upgrading to meet MACT Compliance
Additionally, Process Barron can improve operational efficiencies through proper fan design and selection, proper inlet / outlet ductwork implementation, system redesign and equipment modification.